Cylindrical Cell Assembly Lines
These systems are tailored for cylindrical battery formats (e.g., 18650, 21700, 4680). Our equipment ensures precise, high-speed operation with excellent process stability.
Electrode Slitting Machine
Cuts coated electrode sheets into narrow strips with high edge quality and dimensional accuracy.
Electrode Slitting Machine Specs
| Control | Mitsubishi PLC |
|---|---|
| Operation | Proface Touch panel 7 Inch |
| Electrode Position | EPC & Speed Control Monitor |
| Unwinder Roll Width | 300mm |
| Width of Web | 300mm |
| Unwinder Shaft | 3 inch Air Shaft |
| Rewinder Shaft | 3 inch Friction Shaft 2 Landers |
| Rewinder Tension Control | Friction Shaft & Auto Regulator Control |
| Supply Utility | 0.5Mpa Air consumption |
| Power | AC220V, 1 phase, 50/60Hz, 5Kw |
| Dimension & Weight | 1800(W) × 1200(L) × 1800(H)mm / 900Kg |
Tab Welding Machine (including electrode)
Cuts coated electrode sheets into narrow strips with high edge quality and dimensional accuracy.
Tab Welding Specifications
| Control | Mitsubishi PLC |
|---|---|
| Operation | Proface Touch panel 7 Inch |
| Tension Control | Power Clutch & Dancer Roll |
| Electrode Position | EPC & Speed Control Monitor |
| Unwinder Roll Width | 100mm |
| Width of Web | 100mm |
| Unwinder Shaft | 3 inch Air Shaft |
| Rewinder Shaft | 3 inch Air Shaft |
| Rewinder Feeding | Mitsubishi AC Servo Motor |
| Supply Utility | Dry Air Normal 0.5Mpa |
| Power | AC220V, 1 phase, 50/60Hz, 6Kw |
| Dimension & Weight | 3000(W) × 800(L) × 1800(H)mm / 1000Kg |
Jelly Roll Winding Machine
Winds cathode, anode, and separator layers into a compact cylindrical jelly roll.
Jelly Roll Winding Specifications
| Control | Mitsubishi PLC |
|---|---|
| Operation | Proface Touch panel 7 Inch |
| Tension Control | Power Clutch & Dancer Roll |
| Electrode Position | EPC & Speed Control Motor |
| Unwinder Roll Width | 80mm |
| Width of Web | 80mm |
| Unwinder Shaft | 3 inch Air Shaft |
| Electrode Align | <0.5mm |
| Winding | Mitsubishi AC Servo Motor |
| Tapping | Auto |
| Supply Utility | Dry Air Normal 0.5Mpa / Air Consumption 20L/min |
| Power | AC220V, 1 phase, 50/60Hz, 6Kw |
| Dimension & Weight | 2000(W) × 1000(L) × 1800(H)mm / 1000Kg |
Can Beading Machine
Forms a mechanical bead on the can body for structural integrity and sealing performance.
Can Beading Specifications
| Control | Mitsubishi PLC |
|---|---|
| Operation | Proface Touch panel 7 Inch |
| Can Rotation | Speed Control Motor |
| Can Pressure | Air Regulator |
| Can Fix | Clamp Type |
| Roll Driving | Air Cylinder |
| Beading Wheel | Roller Support & Wheel Type |
| Cell Rotation | Speed Control Motor |
| Wheel Driving | Air Cylinder |
| Supply Utility | Dry Air Normal 0.5Mpa / Air Consumption 10L/min |
| Power | AC220V, 1 phase, 50/60Hz, 4Kw |
| Dimension & Weight | 1000(W) × 800(L) × 1800(H)mm / 600Kg |
Electrolyte Filling Machine
Injects electrolyte into cells under vacuum conditions to ensure thorough wetting and prevent air entrapment.
Electrolyte Filling Specifications
| Control | Mitsubishi PLC |
|---|---|
| Operation | Proface Touch panel 7 Inch |
| Filling Pump | Hi-Bar Pump |
| Cell Loading Quality | 6 Cell / 1 Process |
| Vacuum Pump | Bush Oil Pump |
| Weight Check | Load Cell & Indicator |
| Vacuum Control | Vacuum Sensor & Vacuum Step Controller |
| Filling Pump (Precision) | Servo Type Precision Pump |
| Buffer Tank | 5L |
| Filler Nozzle Moving | Servo Motor |
| Weight Check (Final) | Weight Balance |
| Supply Utility | Dry Air Normal 0.5Mpa / Air Consumption 20L/min |
| Power | AC220V, 3 phase, 50/60Hz, 6Kw |
| Vacuum Pump (Type) | Bush (Teflon Seal Kit) |
| Dimension & Weight | 1300(W) × 900(L) × 1800(H)mm / 800Kg |
Crimping Machine
Seals the cylindrical cell by securely crimping the cap onto the can, completing the cell enclosure.
Crimping Machine Specifications
| Control | Mitsubishi PLC |
|---|---|
| Operation | Proface Touch panel 7 Inch |
| Press | Servo Press |
| Cell Loading Quality | 1 Cell / 1 Process |
| Cell Moving | Servo Stage |
| Vacuum Control | Vacuum Sensor & Vacuum Step Controller |
| Press Method | Servo Press Type |
| Crimping Mold | 1st Crimping, 2nd Crimping, Sizing – 3 set |
| Cell Stage Moving | Servo Motor |
| Supply Utility | Dry Air Normal 0.5Mpa / Air Consumption 10L/min |
| Power | AC220V, 3 phase, 50/60Hz, 5Kw |
| Dimension & Weight | 1200(W) × 800(L) × 1900(H)mm / 1000Kg |
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