Home » Flyweight Bimetallic Lead Tabs

Flyweight Bimetallic Lead Tabs

Ultra-lightweight performance for high-demand applications

Flyweight is a bimetallic lead tab designed specifically for pouch cell batteries where weight saving, power density, and reliability are mission-critical.

By replacing the majority of traditional copper with aluminium, while maintaining copper-to-copper welding at the foil stack and aluminium-to-aluminium connection at the module, Flyweight achieves significant weight reduction without compromising conductivity or mechanical strength.

Key Features

Bespoke light cell design

Equivalent to saving kilograms at a pack level

No adhesive or welding used between materials

Ensures maximum electrical conductivity

Edge tapering

For full pouch sealing and compatibility with thick tabs (>1 mm) for high current applications

Surface treatment

enables use in corrosive chemistries and extreme environments

Custom-engineered

to match each customer’s cell and module design

Scalable production

for commercial battery applications

Ideal For

Aerospace

Motorsport

High-performance EVs

Defence and UAVs

Lightweight electric transport (eVTOL, etc.)

ABM manufacture cell tabs for pouch cell producers across the full spectrum of the development cycle. From University R&D programs to established gigafactories, ABM help cell producers develop, innovate and optimise their cell tabs in order to enhance overall cell performance.

ABM has the latest metrology and test equipment, used to ensure every cell tab manufactured by ABM performs safely.

ABM has built an exceptional team in a short space of time. Moving in a fast paced industry with ever changing boundaries ABM are brilliantly placed to adapt and thrive. With a focus on innovation and collaborating closely with customers it gives ABM the edge when it comes to producing a world class product.

 

 

Ryan Johnston
ABM Chief Commercial Officer

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Tab Spec

PP film spec

Positive-electrode material
Film thickness (FT)
Negative-electrode material
Film width (FW)
Tab thickness (T)
(FM1, FM2)
Tab width (W)
(S1)
Tab length (L)
(S2)

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